I have thought of another way of fixing the problem. Since every repair presents problems or interference with the hive in some fashion, I am going to...
1. Build another thick walled 2X10 long lang hive, and,
2. Cut up the problem box into short sections and create 5 nuc boxes out of it.
I think the 4 foot long walls eventually bend due to the natural warp of the wood,the humidity from without, and bee moisture within.
A 4 foot section on 2X10 has less warp and "bendiness".